Manufacturing shouldn't stop at knowing what happened. Aegis creates a continuous improvement cycle where operational history, real-time execution, predictive simulation, and AI work together. Every production cycle strengthens the next, helping manufacturers reduce risk, adapt faster to change, and make more confident decisions before, during, and after production.
Understand What Really Happened
The question isn't whether a system supports a digital thread. It's whether it was built on one. Streaming machine data is the easy part. Knowing which unit it produced, the design revision it followed, the material lot it consumed, and who performed the work turns production data into answers. That context stays with every unit from first build through return and repair.
You don't have to start with everything, and you don't have to be a certain size to get started. Start with the challenge that matters most today, then expand as priorities evolve. Whether you're testing an operation, running production, or solving a specific manufacturing challenge, Aegis gives you a place to start without limiting where you can go.
Execute production with connected quality, traceability, materials, workforce, and process control across every line, shift, and site.
Simio brings advanced planning, scheduling, and digital twin simulation to your operation. Test schedules, staffing, and layout changes against real constraints before they reach the floor. Available with FactoryLogix or on its own.
Discover how Aegis adapts to the unique requirements of aerospace and defense, electronics, medical device, automotive, industrial equipment, and other manufacturing industries.
See how manufacturers improve throughput, accelerate new product introduction, reduce risk, and increase operational performance with Aegis.
FactoryLogix runs your manufacturing operation. Simio predicts how complex operations will behave before you change them. Both are Aegis products built on the same operational data. For manufacturers, planning, scheduling, simulation, and execution create a continuous cycle between what could happen, what actually happens, and what happens next. Simio applies the same digital twin simulation, prediction, and optimization to complex operations across other industries.
Planning, simulation, and execution running on one set of data, not three.
A CAD-to-production data foundation that makes analytics and AI worth acting on.
No-code configuration that evolves with your operation and connects to existing business systems.
Simio is ideal for any operation where capacity and sequencing decisions carry real cost, inside manufacturing and outside it.
Proven across real manufacturing complexity. Most manufacturing platforms force a choice: either configure around their limitations or pay for custom development whenever your business changes. Aegis adapts to new products, processes, facilities, and requirements through configuration, helping manufacturers evolve without rebuilding the platform that runs their operations.
Most manufacturers run planning, execution, quality, simulation, and analytics in separate applications, then spend real hours every week reconciling numbers that should already agree. Aegis keeps them on one record, so there is nothing to match up after the fact.
Quality, materials, planning, and execution all use the same live production record, not copies of it.
Capabilities work together from day one, without stitching applications together.
Connects to your existing ERP and PLM, replacing the spreadsheets around them, not the systems themselves.
Built to support manufacturers operating under AS9100 quality systems and ITAR-controlled environments with complete traceability and documentation.
Built for OEMs, Tier 1, and Tier 2 suppliers requiring complete traceability, integrated quality, and real-time production control.
Handle high product variation and fast changeovers without losing control of quality or production status.
Component-level traceability from incoming materials through final assembly and field return.
Manage multi-level assemblies with configurable processes, digital work instructions, and full product traceability.
Electronic Device History Records, closed-loop quality, and complete traceability throughout production.
Whether production is high-mix, low-mix/high-volume, single-piece flow, highly regulated, or spans multiple manufacturing sites, the platform adapts to how you plan, execute, and optimize manufacturing without requiring custom development.
Manage thousands of product variations with dynamic processes, digital work instructions, and traceability that adapts automatically to every build.
Optimize throughput through intelligent production execution, capacity optimization, and real-time operational visibility.
Every product can be unique. Dynamic work instructions, routing, materials, quality processes, and traceability automatically adapt to each order without slowing production.
Coordinate manual operations and automated equipment with digital work instructions, quality, and real-time production status.
Coordinate multi-stage assembly, parallel operations, and changing production workflows while keeping full traceability intact.
Support manufacturers operating under standards such as AS9100, ISO 13485, and 21 CFR Part 11 with complete traceability and audit-ready electronic records.
Sparton needed an MES that kept pace with evolving regulatory requirements without re-engineering. Sparton runs FactoryLogix across multiple sites building advanced robotics, lasers and military-grade sonobuoys for the U.S. Navy. Deployment averaged four months per facility, and the software investment paid for itself in four. Average assembly rework time dropped 30 percent, defective parts per million fell 5 percent, and traceability now reaches the individual reference designator.
“FactoryLogix enabled Sparton to future-proof our processes. The platform adapts to changing requirements without custom engineering.” — Sparton
See Case StudyPractical guides, customer stories, and industry perspectives, for manufacturers who want to understand what's possible before they buy anything.
